Introduction
Hydraulic cylinders are one of the top tools that deliver extended performances. The mechanical force generation with the hydraulic fluid performs the heavy-duty tasks.
Therefore, hydraulic cylinders make up a significant portion of many industries. However, there are different types of hydraulic cylinders. Single-acting and double-acting hydraulic cylinders.
Today, we will discuss single-acting hydraulic cylinders and how to plumb them. Let’s shower light on the different aspects of hydraulic cylinders.
What is a single-acting hydraulic cylinder?
Single-acting hydraulic cylinders are high-power tools that implement the force in one direction. Fluid extends and creates the power. The retraction of the piston occurs with the use of external forces. Spring or gravity brings the piston back to its original position once you have implemented the forces.
Single-acting hydraulic cylinder deploys the hydraulic fluid to create impactful responses and powerful deals.
Tools and components required for plumbing
There is a comprehensive list of tools required to plumb a hydraulic cylinder. Explore the list as well.
- Cilindro hidráulico de ação simples. Check the compatibility. Assess the quality. See the power of the hydraulic cylinder effectively.
- Bomba hidráulica. It pushes the hydraulic fluid and generates the power used in heavy-duty tasks.
- Hydraulic hose. It is the channel that transports the fluid between different components.
- Hydraulic fittings. Fittings are the connection parts that fix the pumps and cylinders and prevent leakage. They also help correct the anomalies in the hydraulic system.
- Pressure gauge. It is the measurement tool that gives the readings of hydraulic pressure.
- Control valve. They help regulate fluid flow and pressure.
- Reservoir. It is the storage of hydraulic fluid.
- Pipe thread sealant or Teflon tape. Tape prevents leaks in threaded connections.
- Chaves de boca tighten up the fittings and provide essential support.
Step-by-step instructions to plumb the single-acting hydraulic cylinders
Hydraulic cylinder plumbing is not a DIY job until you know. So, learn about various steps and follow the guide to tighten up all the nuts and hit the ground running.
Step 1: Plan hydraulic cylinder
Get your ducks in the row. Grab all the above tools required for the plumbing.
You can identify all the mounting points. Ensure you have the screws and wrenches for the ideal fittings of your equipment.
Here is what you should do.
- Turn off your hydraulic cylinder.
- Sketch the diagram of different components.
- Identify the parts fixed into one another.
- Access the pump and reservoir and check their accessibility.
Step 2: Mount the cylinder
It is time to show off your DIY skills. You don’t have to do anything. Instead, find a perfect mounting place that:
- It must be stable and easy to get.
- Use brackets and mounts to mount the cylinder in the mounting place.
- Check if the cylinder moves. If it doesn’t, that is great and stabilized.
Step 3: Connect Pump and Hose
Control valves and hydraulic pumps are two crucial options available to you. A pump can push the fluid and help generate the force. On the other hand, the control valves can control fluid flow and ensure safety and precision.
A hose is an intermediate connection that can flow the fluid and assist in pumping fluid from the pump to the valves.
So:
- Grab the hydraulic hose and link it to the pump outlet.
- Now, connect the other end of the hose with the input port of the control valve.
- Do you want the security of all the connections and don’t let them loose? Using the Teflon tape to ensure the connection links are correct is possible.
Step 4: Connect Valve with Cylinder
We have already mentioned that the control valve is a crucial tool that controls fluid flow since you have taken your hose from the hydraulic pump to the control valve. Now, where does the fluid go from the control valves?
It will go to the hydraulic cylinder. Link the hydraulic cylinder in the following ways.
- Link the hose with the control output port.
- Link the other end with the hydraulic cylinder.
- Use wrenches or Teflon tape to tighten your fittings and ensure the safety of links. Spot if there is any discontinuity in the links.
Step 5: Install the return port
Most hydraulic cylinders have a spring and gravity system to retract the hydraulic cylinder.
What if they don’t have that one?
The only solution is to install the return port. You can connect the return port of your control valve to the reservoir.
Step 6: Fill the reservoir with hydraulic fluid
It is time to fill the reservoir. But ensure you have the right type of hydraulic fluid in the correct quantity.
You can follow the tips below for a safe flight to the hydraulic fluid.
- Do you have the manufacturer’s specifications for the fluid? Have them on board when filling the hydraulic fluid.
- You should deploy the funnel to avoid the spillage. It gives a seamless path to the fluid without spilling it on the surface.
Make it 80-90% of the space when filling the fluid. It will avoid unnecessary pressure and spillage of the fluid.
Step 7: Check for any leaks
Leaks can cause damage to your system. You must check all the leaks. Here is how you can do it.
- First, see through your fittings. Monitor if there are any signs of leakage.
- Take a clean cloth and wipe out all the connections. Ensure there are no leakage points.
If there are some leakage points, you’d better use the sealing and tape applications.
Step 8: Operate System
It is time for the final work. You can operate the system and check its functionality. If there is any problem or disordered motion or functionality, you can correct it instantly.
Conclusão
Whenever buying the hydraulic cylinders, you must purchase the quality tools. Look into the construction materials and ensure the top suppliers.
Do you want the best hydraulic cylinder suppliers?
No worries; Cilindro hidráulico QuanYe manufacturers are famous in the town. Their ultimate quality solutions with seamless functionality can handle all heavy-duty tasks. Plus, you can grab the extended performances with your single-acting and double-acting hydraulic cylinders.
Check out all the premium hydraulic tools right away!